Heat Illness Prevention: What Every Supervisor Must Know Before Summer
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Heat Illness Prevention: What Every Supervisor Must Know Before Summer

STKY Safety Team
February 14, 20255 min read
Heat SafetyOSHASummer

Heat stroke can kill in under an hour. As temperatures rise, construction supervisors need a solid heat illness prevention plan — hydration schedules, rest breaks, shaded rest areas, and a clear emergency response protocol.

Heat stroke can kill a worker in under an hour. When core body temperature exceeds 104°F, the brain, heart, kidneys, and muscles can begin to fail. It's a medical emergency — and by the time symptoms are obvious, you're already in crisis mode. Prevention is the only real strategy.

Know the Three Stages of Heat Illness

  • 1Heat Cramps — Painful muscle spasms, often in legs or abdomen. Move worker to shade, hydrate with electrolytes.
  • 2Heat Exhaustion — Heavy sweating, weakness, cold/pale/clammy skin, weak pulse, nausea. Immediate rest, cool environment, hydration.
  • 3Heat Stroke — High body temp (103°F+), hot/red/dry skin, rapid strong pulse, possible unconsciousness. Call 911 immediately. This is a life-threatening emergency.

The 20-Minute Rule

OSHA recommends starting new workers on a heat acclimatization schedule: no more than 20% of the full workday in high heat for the first day, increasing by 20% each subsequent day. It takes 7-14 days for the body to fully acclimatize to working in heat. Rushing this process kills workers.

Tip: Hydration Rule: Workers should drink 1 cup (8 oz) of water every 15-20 minutes in the heat — not when they're thirsty. Thirst is already a sign of early dehydration. Have cool water available within 100 feet of every worker.

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